Tunnel kiln has some advantages

Time:2022-07-13

Tunnel kiln is a common industrial furnace, from the development of more than 200 years of history, tunnel kiln belongs to a continuous kiln. The tunnel kiln has a series of advantages compared with the old intermittent inverted flame kiln.

1, continuous production, short cycle, large output, high quality.

2, the use of countercurrent principle, so the heat utilization rate is high, fuel economy, because the maintenance of heat and the use of waste heat are very good, so the fuel is very saving, compared with the inverted flame kiln can save about 50-60% of fuel.

3, the firing time is shorter, it takes 3-5 days for ordinary large kilns to be unloaded, and the tunnel kiln can be completed in about 20 hours.

4. Save labor. Not only is it easy to operate when burning, but also the operation of loading and discharging the kiln is carried out outside the kiln, which is also very convenient and improves the working conditions of the operator.

5. Improve quality. The temperature of the three parts of the pre-tropical zone, burning zone and cooling zone is often maintained in a certain range, and it is easy to grasp the burning law, so the quality is also better and the damage rate is less.

Tunnel kiln

6, kiln and kiln utensils are durable. Because the kiln is not affected by urgent cooling and heat, the kiln body has a long service life, and is generally repaired once in 5-7 years.

However, the construction of tunnel kiln requires more materials and equipment, so a large investment. Because it is a continuous firing kiln, the firing system should not be changed at will, generally only applicable to mass production and products with basically the same requirements for the firing system, and tunnel kilns with poor flexibility can be divided into three categories according to the use temperature:

1) Low-temperature tunnel kiln - the firing temperature is about 1000℃, mainly used for roasting skateboard bricks and other products with special process requirements.

2) Medium temperature tunnel kiln: the firing temperature is 1300℃ ~ 1650℃, mainly used for firing ordinary alkaline brick, clay brick, high aluminum brick, skateboard brick, water brick, silicon brick and other products.

3) High temperature tunnel kiln: the firing temperature is greater than 1700 ° C, generally between 1800 ° C and 1900 ° C, mainly used for firing medium grade magnesium brick, high purity magnesium brick, direct combination magnesia chrome brick, magnesia aluminum and corundum products.

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